How to Rebuild Ford Power Stroke Diesel Engines 1994-2007
Description:
Diesel-powered trucks have never been more popular, and Ford's Powerstroke family of Diesel engines have been a mainstay of the marketplace since they were introduced in 1994. While these engines are well known for their durability and longevity, they still require a rebuild at some point. How to best diagnose, repair, and rebuild these engines is somewhat of a mystery for those without access to the factory manuals until now. This book covers the vast majority of Powerstroke Diesel engines on the road, and gives you the full story on their design. Each part of the engine is described and discussed in detail, with full-color photos of every critical component. A full and complete step-by-step engine rebuild is also included.
The book's appeal extends further with a wide range of engine-building tips, charts, graphs, and information-packed sidebars to share even more information. Detailed graphics showing the engine's various system designs are also a unique feature of this book.
How to Rebuild Ford Powerstroke Diesel Engines 1994-2007 includes information on the 1994-2002 7.3L and 2003-2007 6.0L engines used in Ford's popular pickups and industrial work trucks. Author Bob McDonald is a well-known Diesel engine expert. He is the owner of Diesel repair specialty shop and has more than 20 years' experience repairing and rebuilding both gas and diesel engines of all kinds.
Pages : 144 Size : 8.5 X 11 (inches) Format : Paperback / softback Illustrations : 376 Color Photos Publisher : CarTech ISBN : 9781934709610 Product Code : SA213
Chapter 1: Systems Overview Fuel System Oiling System Cooling System Cylinder Heads Exhaust System Electrical System Glossary of Terms
Chapter 2: 7.3-Liter Removal and Disassembly Air Inlet System Front Belt Drive Accessories and Radiator Final Accessories Turbocharger Engine Removal Begin Disassembly Fuel System Fuel Injectors Driver-Side Cylinder Head Coolant System HPOP System Passenger-Side Cylinder Head Transmission-Related Accessories Remaining External Accessories Reciprocating Assembly
Chapter 3: 6.0-Liter Removal and Disassembly Interior Lights Front Drive Accessories and Radiator Remaining Accessories Remove Transmission (Automatic) Remove Engine Transmission Accessories Injectors and Glow Plugs Cylinder Heads Disassemble Reciprocating Assembly
Chapter 4: Inspection and Machine Shop Work
Chapter 5: Engine Reassembly Crankshaft Pistons Camshaft and Lifters Cylinder Heads High-Pressure Oil Pump (HPOP) Oiling System
Chapter 6: Installation and Break-In 7.3-Liter Engine Transmission Engine Fuel and Oil Systems Front Drive and Cooling Systems Exhaust System Re-Service Engine 6.0-Liter Engine Turbo System Oil, Fuel and Glow Plug Systems Finalize Accessory Installations Chapter 7: Performance Upgrades Cold-Air Kits Exhaust Systems Gauges Aftermarket Dampeners Computer Reprogrammers Turbos and Intercoolers Injectors and HPOPs Flywheels Turbo Timers
Appendix Cylinder Head Torque Sequence Flywheel Torque Sequence Intake Manifold Fastener Torque Sequence Cylinder Location Basic Specifications Power Stroke Capacities Fault Codes
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